AUTOBOX successfully delivered the new energy 3-in-1 E-drive assembly project to a German transmission customer, effectively facilitating its localized production process.

The project took six months from definition to delivery, setting a new record for the shortest delivery time of the customer's group production lines. Behind this breakthrough achievement lies AUTOBOX's comprehensive capabilities in technology R&D, project management, and delivery systems, and it is also inseparable from the in-depth empowerment of advanced virtual technology and mature standardization capabilities:

The project deeply applies virtual commissioning and digital simulation technology. A high-precision virtual model of the production line is built in the design phase for simulation verification and optimization, greatly reducing on-site commissioning risks and accelerating the process. Through virtual commissioning, the plc programs, robot paths, and equipment coordination logic are verifid in advance, improving the efficiency of traditional design verification and on - site integration cycles by nearly 30%, providing core support for rapid delivery.

AUTOBOX has deeply cultivate the e-drive assembly field for years, accumulating profound technical strength. Leveraging modular design achievements, the enterprise's standard component reserves, and standardized solution experience, through the reuse of mature functional modules, the utilization of the standard equipment selection library, and the strict implementation of standardized project operation processes, it not only greatly improves the efficiency of quotation, design, procurement, and integration but also effectively avoids the cycle risks brought by non-standard customization. This lays a key foundation for achieving the six-month efficient delivery goal.

The delivered production line integrates industry-leading automation and intelligent technologies, with the overall line automation rate reaching 75%. It ensures high-precision and highly consistent production operations, significantly enhancing the customer's production efficiency and product quality. The project strictly follows and meets european and american technical standard requirements:

Safety and compliance

In terms of mechanical safety, electrical safety, ergonomics, and environmental protection, all meet or exceed the strict regulations of relevant European directives and harmonized standards (such as ce certification requirements).

Quality management system

Established a sound process audit and quality traceability mechanism. Regularly hold FMEA quality review meetings to strengthen risk pre-control and continuous improvement.

Process management and technical specifications 

Efficiency and process optimization：

Conduct MTM (method time measurement) analysis and cycle time analysis for manual workstations, accurately optimize operation processes, and improve production takt efficiency.

Implementation of core technology concepts：

Each workstation strictly follows the NIO concept design; adjacent workstations are equipped with a Stand-by backup mechanism to ensure continuous production line operation; measurement equipment strictly follows the SPR concept to ensure detection accuracy, etc.

Stringent testing and verification:

Verify the production line's anti-interference ability through MBT (mechanical abuse test); implement the MSA (measurement system analysis) management protocol. After robots arrive, they can be put into production only after passing the MSA test to ensure the measurement accuracy and stability of equipment.

Meanwhile, the production line is equipped with an advanced flexible manufacturing system. It features rapid model changeover and high compatibility, enabling seamless switching to produce multiple models of e-drive assembly products. This greatly enhances the production line's flexibility level. It not only effectively reduces labor costs but also significantly strengthens the customer's core competitiveness in responding to market changes and quickly launching new products.

This cooperation marks AUTOBOX's successful entry into the diversified e-drive technology field,  laying a solid foundation for expanding the customer base and increasing market share.

Looking to the future, both parties will uphold the concept of "Innovation–driven, win-win cooperation". They will deepen the integration of technological, market, and resource advantages, continue to delve into the new energy vehicle field, jointly explore new technologies, open up new markets, and work together to create a new landscape.